Drive elements

At Tribelt, we produce all our gears completely in-house. This gives us the freedom and flexibility to tailor each solution exactly to your application. Whether it's wire belts, spiral belts or Tri-Flex belts: our drive systems are reliable, slip-free and available quickly.

The sprocket acts as a floating mechanical element within conveyor or chain belt systems and is designed to provide direct, reliable power transmission without slip. In possible combination with a chain belt, the sprocket provides a positive coupling between the axle and the belt, so that the system achieves constant and accurate movement.

Our gears
Because we develop and produce the gears ourselves, they always match the belt and the application perfectly. For wire rope tires (OGB-L and OGB), we offer three drive options: tube drums, cage drums and drive wheels.

  • Tube drums are solid and equipped with milled teeth. This makes them hygienic, extremely stiff and suitable for heavy loads.

  • Kooi Drums have an open construction with welded discs and strips. Ideal for heavy duty installations.

  • Drive wheels have a special profile that ensures optimal power transfer and slip-free drive.

For spiral belts, we offer both friction and gear drives. With the Cleartrac tire, for example, the positive gear drive prevents tire slip and the tire always runs neatly, even with large increases in width or length. Our gears are available in POM or stainless steel, with bore, keyway and locking options.

With Tri-Flex tires, we combine drum friction with specially developed gears. These are fully customized, with the correct width and the optimal number of teeth, so that the tire runs smoothly and maintains maximum grip.

Application of our gears
Our gears and drums are suitable for a wide range of applications.

  • Wire-ring bands: When loaded lightly, drive wheels are often used, for example in ovens, cooling and freezing tunnels, drying tunnels and cleaning installations. For heavier processes, such as industrial furnaces, we recommend cage or tube drums.
  • Spiral belts: gear drives are used here where a straight, stable run is required and slip must be absolutely avoided.
  • Tri-Flex tires: gears in combination with drums ensure maximum grip and trouble-free operation, where drum and gear speeds are perfectly matched.

By manufacturing our gears in-house, the possibilities are almost endless. We can customize each sprocket to suit your tire, material, dimensions and load requirements. This results in fast delivery time, optimal performance and a long life for your tire. In addition, our gears ensure uniform drive, hygienic operation (with tube drums), high load capacity (with cage drums) and completely slip-free drive (for drive wheels and Cleartrac applications).

Whether it's light or heavy applications, hygienic processes or industrial production lines, our gears and drums offer a reliable, flexible and hygienic solution for every challenge.

Tribelt develops and supplies gears that are specifically tailored to the unique properties of three commonly used belt types: wire-edged bands, open spiral bands and Triflex tires. Specific options are available for each type of tire to ensure optimal drive and longevity.

Gears for Wire Rope Belts

Wire-oged belts have an open structure and require a precise drive that prevents slip.
Options:

  • Material: Plastic (light and durable) or steel/stainless steel (durable and hygienic).
  • Number of teeth: tailored to the band pitch for smooth power transfer.
  • Confirmation: keyway for secure mounting, optional adjustment screw for additional locking.
  • Implementation: single or dual drive, depending on bandwidth and load.

Gears for Open Spiral Belts

Open spiral belts are often used in cooling and baking processes, where stability and hygiene are essential.
Options:

  • Material: mostly stainless steel due to high temperatures and cleanability; plastic possible for lighter processes.
  • Tooth profile: adapted to the spiral shape for uniform load distribution.
  • Bore and hub: customized according to axle diameter and mounting method (keyway or mortise).
  • Finish: smooth and hygienic, possibly hardened for high wear resistance.

Gears for Triflex tires

Triflex tires move not only linearly, but also when cornering. This places high demands on the gears.
Options:

  • Material: usually stainless steel or high-quality plastic, depending on the application.
  • Special tooth shape: designed to follow the three-dimensional movement of the Triflex band without blocking.
  • Walking wheels: possible without a keyway, for cornering guidance.
  • Hub version: flexible design to support both propulsion and walking functions.

Additional customization options (for all tire types)

  • Diameter and number of teeth according to the installation specification
  • Precision machining for optimal fit and minimal wear
  • Additional securing options (spigot, mortise, locking screw)
  • Delivery according to drawing or customer requirements

Cleartrac gears

Cleartrac gears are specifically designed to drive the tire directly.

  • Operation: the tooth profile engages directly into the links of the tire, so that no slip occurs.
  • Benefits:
    • Direct and positive drive
    • Compact construction
    • Excellent for smaller installations or when precise positioning is required
  • Application: commonly used for open spiral belts.

A tube drum is a closed cylinder that drives the tire by friction.

  • Operation: the belt runs across the surface of the drum; drive takes place via contact between drum and tire.
  • Benefits:
    • Robust and simple construction
    • Suitable for heavy loads and continuous production
    • Easy to clean thanks to smooth surface
  • Application: widely used in wire belts and heavy transport applications.

Cage drums

A cage drum consists of a drum with bars (a “cage”) that give the tire better grip.

  • Operation: the open structure lets product residues or liquids through while the bars carry the belt.
  • Benefits:
    • Better grip than tube drums, less chance of slip
    • Self-cleaning effect due to open construction
    • Suitable for humid or polluting environments
  • Cons: slightly more complex construction than a tube drum
  • Application: ideal for the food industry (e.g. bakeries, meat and fish processing) where cleanability and reliable drive are important.

FAQs
What are the benefits of Tribelt drive elements for metal conveyor belts?

Tribelt manufactures drive elements for metal conveyor belts entirely in-house. This guarantees customization, a perfect fit and high quality. Our solutions prevent belt slip, improve efficiency and extend the life of your conveyor system.

What materials does Tribelt use for industrial drive elements and drums?

We manufacture drive elements and drums from:

  • STAINLESS STEEL (1.4305, 1.4404)
  • Steel (1,0503)
  • Plastics such as POM, PA6G and PE1000

The material is chosen based on load, hygiene requirements and the specific application within your conveyor belt.

How do Tribelt drive elements contribute to the longevity of industrial conveyor belts?

A positive drive prevents tire slip, ensures optimal tire positioning and reduces wear. Thanks to high-quality materials and a robust construction, both your drive and conveyor belt will last considerably longer.

In which sectors are Tribelt drive systems used?

Our drives are used worldwide in the food and heavy industry industries, including:

  • Ovens and fryer lines
  • Cooling and freezing tunnels
  • Drying tunnels
  • Sterilization and pasteurization tunnels

Does Tribelt provide customized drives for existing conveyor systems?

Yes. We design and produce custom gears, drum drives and sprockets for metal conveyor belts. Everything is fully tailored to your installation, including diameter, tooth configuration, bore, keyway and mounting options.

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